A Mini-Mold Production Day

Mr. Basketmaker was busy over the weekend making a whole bunch of mini-molds…

mini-molds-lined-up-varnish-basket

This is the final stage in creating Eric’s molds for his Cottage Smalls kits.

mini-molds-lined-up-varnish

The varnish has been applied to seal them and then they sit to dry. Actually there’s one more stage that I missed. He identifies each mold on the top and signs them. Then they are done.

I think they are works of art. But they are only the molds one weaves a basket on. I say that lightly because of all the work, including these molds, that goes into weaving one tiny basket of Eric’s. It’s not “only a mold” but the foundation to produce something beautiful and 100% hand-crafted and in the U.S.A. I might add…

Hands, Head & Heart

I’m always reminding Eric that he is, in deed, an artist! He sees himself as a laborer and a craftsman. I think he’s slowly starting to understand what an artist is! Below is one of my favorite quotes, from St. Francis of Assisi, that I thought I’d share. I relay the same sentiment to Eric frequently that this is him, the artist!
In case you’re wondering what I am? I’m a lazy artist. I may work with my hands but whether I use my head is questionable and I’m seriously no laborer—way too lazy!

Molds: The Block Starts Here.


Many of you know, especially if you have taken a workshop from Eric, that his baskets are made on forms or otherwise better known as molds. Here’s a quick lesson from the “wife” on the first stage of creating these molds (yes, there are several stages).

All of the molds used in Eric’s workshops are glued, then planed, then shaped and finished by Eric. If I could stand the smell of all that glue, I could help him. But as I said, I cannot stand the smell of all that glue! So he has to create all his molds by himself.

So the first stage of the mold-making process begins at a local New Hampshire sawmill where Eric meticulously searches for a good deal on Pine wood. Eric’s baskets are made only from Cherry and Black Ash. But as I’ve been told, pine is great for molds. It’s less expensive then hardwoods and sands quickly and easily. Usually, he ends up purchasing an “odd Lot” filled with different-sized wood. It means more work for him, but it helps save money and keep the costs of his kits for his customers and students as low as possible. (We both like that!)

After he sorts all the wood in the workshop, he then prepares the wood for “glue-up.” This involves fusing multiple pieces of wood together which makes the finished product, or mold, more stable and less likely to “check” or crack. The wood he was working on yesterday had many areas that needed to be cut out. So he trims the bad edges of the boards and removes all unworkable sections. Strips are then cut to the width that he needs for the particular mold size.

These strips of Pine are then glued together one piece at a time into one tall, solid block. He uses a nifty glue roller that applies a nice even coat of glue down the length of the board (I tried it a couple times but left running from that glue smell!) He simply stacks one board on top of the next as quick as possible. Once all the boards are evenly coated and stacked, it’s time for the clamps. Ensuring even pressure, he attaches many large wood clamps that will tighten the wood together. He slowly turns the clamps until the glue starts to squeeze out. Then they sit.

In three or four hours, the block will be ready for the planer. I’ll get him to do a post on the planing in the near future (probably well after Stateline convention in Indiana).